The Hidden Benefits of a Bolted Apparatus Body

By Bill Bird and Scott Masching

When it comes to constructing fire apparatus, firefighters and municipalities are presented with myriad options.

Aluminum, stainless steel, plastics, and composite materials each offer their own set of advantages. However, regardless of the material or style chosen, the primary objectives remain the same— durability, efficiency, and the protection of those who operate this essential equipment. One construction style that has often been overlooked is the bolted body.

High Durability

Fire apparatus endure harsh conditions and rigorous use. Therefore, durability is paramount. Bolted apparatus bodies have a level of endurance that is hard to match. Over time, bolted bodies maintain their structural integrity.

Many bolted bodies built by Toyne, for example, still look new after 25 to 30 years of service. This longevity not only ensures the safety of firefighters but also provides a reliable return on investment for municipalities. The premise of a bolted body is to defy the wear and tear of decades of use.

Customization

Every fire department has unique needs and preferences when it comes to its apparatus. Bolted bodies provide opportunities for customization. The modular nature of a bolted body allows departments to tailor the design to their exact specifications, ensuring that every tool, compartment, and feature is perfectly positioned for optimal efficiency.

This flexibility is particularly beneficial for departments that need to adapt to evolving operational requirements. Whether it’s adding new equipment or reconfiguring the layout, bolted bodies can be easily modified to meet changing needs. This level of customization ensures that firefighters have exactly what they need, right where they need it.

Warranty and Service

One of the standout benefits of bolted bodies is the ease of maintenance and repair. If a part of the body is damaged, a bolted panel can be replaced without the need to overhaul the entire structure. This approach allows for the quick manufacture and dispatch of replacement parts, significantly reducing downtime as well as overall cost.

courtesy of Toyne
1 An example of a Toyne bolted body. (Photo courtesy of Toyne.)

For instance, instead of waiting months for a welded body to be repaired, a bolted body can be serviced in a matter of days or weeks. This rapid turnaround is critical for fire departments that cannot afford to have apparatus out of service for extended periods. The ability to quickly swap out damaged components not only saves time but also ensures continuous operational readiness for communities in need.

In fire apparatus construction, the bolted body stands out as a leading choice. Its high durability, extensive customization options, and ease of maintenance make it a suitable solution for fire departments looking to enhance their operational capabilities and ensure the safety of their personnel.


BILL BIRD, product support coordinator for Toyne, has been with the company for 20 years.

SCOTT MASCHING, sales/marketing coordinator for Toyne, has been with the company for nine years.

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